Our response to your requirements:

  • highest detection safety for inspection of bottle wall, bottom, mouth, thread and residual liquid
  • performance up to 65.000 bottles glass/PET per hour
  • complete (!) 360° inspection by unique light optical equipment and multiple picture analysis
  • digital camera and picture analysing system at the lastest technology
  • lowest maintenance and bottle change efforts
  • integrated bottle and optics cleaning system
  • all relevant units accessible from the front side, spacious broken glass area without the typical table base of minimized cleaning efforts
  • most modern touch screen technology performing best user and analysing convenience, touch screen monitor movable
  • easy to learn, easy to understand
  • all components designed for highest robustness and durability
  • modular inspection system requiring minimal space

Details

UNICHECK III – a modular product spectrum:

  • Side Wall Inspection I (transmitted light principle)
  • Side Wall Inspection II (transmitted light principle)
  • Bottle Mouth Inspection (dark field illumination)
  • Bottom Inspection (bright field illumination)
  • IR-Residual Liquid Inspection
  • HF-Caustic Control
  • Inner side wall, thread or additional bottom inspection

UNICHECK III – technical concept:

  • empty bottles lineary led by 2 laterally disposed driving belts of a special design (foam coated) performing high durability
  • 2 independantly controlled servo driven belts obtain optimal linear and rotational bottle movement for all operational conditions so as easy increase or decrease of bottle distances, easy machine clearing a.s.o.
  • unique side wall inspection modul with 2 high resolution high quality and most modern CCD-cameras. Smart optical system including modern LED light sources, very special mirror and lense systems realizes bottle observation really from all sides providing brillant pictures. These are the perfect base for highest detection safety !
  • double inspection of residual liquid by HF and by temperature stabilized IR sensors.
  • consequent use of quick adjustment mechanismus, ergonomical on screen parametrizing and intelligent bottle and production data base will minimize your efforts for bottle or process change.
  • a complete modular structure of UNICHECK inspection system keeps you free in your decisions about EBI innovation in your embottling lines.
  • By the extreme compact design you can locate the system without many changes of your existing line – even close to a wall of your building.

UNICHECK III – features of use:

  • high quality industrial PC technology in water proof housings, Windows NT based data system
  • most ergonomical graphical user surface with large touch screen buttons providing windows for machine configuration, bottle data, parametrising of the optical systems, on line process data indication, data calculation and diverse statistics
  • most simple teach in of all inspection criteria and quality data by use of latest picture analysing software and ultra high speed picture data processing
  • clear graphical data analysis and statistics, selectable by inspection criteria, time period and lots of further issues required by the line or quality management of your plant
  • clear trouble and alert indication for quick locating & corrective action
  • ready confected interfaces for external line data input, line actors and master computer output
  • remote control by modem or internet, detailed help functionality

Technical Data

Nominal capacity (adjustment: + 20%)

Typ 100: Bottles up to Ø 70: max. 65.000/h
(no sw-insp.) Bottles up to Ø 100: max. 45.000/h
Typ 200: Bottles up to Ø 70: max. 35.000/h
(1 Sw-insp.) Bottles up to Ø 100: max. 25.000/h
Typ 300: Bottles up to Ø 70: max. 65.000/h
(2 Sw-insp.) Bottles up to Ø 100: max. 45.000/h
Bottles Ø 50 – 110mm, Bottle height 150 – 350mm

Detection safety (survey data):

Side wall: > 99% ref. to objects of > 6x6mm
Bottom: > 99% ref. to objects of > 3x3mm,
99% for folio like pieces > 5x5mm
Mouth: radial defect > 97% for > 2mm;
edge defect > 90/95% for > 3x5mm
Thread: > 90(95)% for defects > 4 (8)mm
Residual Liquid: > 99,5% for filling height > 3mm

 

Electrical, electronical, optical system

  • SPS Siemens S7 (standard, others on demand), Profibus, ASi-Bus, Ethernet
  • camera resolution 644 x 492, optional 1024 x 1024

Ressource data

  • 400 V / 3 Ph.+N+PE / 4 KW
  • compressed air: 4 bar;
    water input: 3/8″ (on demand)

Pictures

EBI-innen SYSCONA-EBI-08-2015-b Syscona-EBI-08-2015-a