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Filler and capper management

with video camera system - System Expert

The Expert system offers the functionality of a comprehensive filler and capper management system.

Filling valve analyzer module

All underfilled or overfilled bottles are assigned to the causing filling valve and corresponding statistics are kept.

Capper Analyzer Module

All incorrectly capped bottles are assigned to the capping organ that caused them and corresponding statistics are kept.

Fracture bottle analyzer module

For detecting broken bottles in the filler and assigning them to the filling valve that caused them.
Sorting out of neighboring bottles as well as subsequent bottles of the corresponding filling valve via a downstream sorting out system. The number of peripheral bottles and subsequent filler rounds to be sorted out can be freely set.

Sampling module

For targeted removal of sample bottles from filler or capper via a downstream sorting system. The number of bottles and the valve numbers can be freely preselected individually, as a series, or at intervals.

Air bottle rejection

Module for automatically discharging the so-called air bottles between the filler outlet and the capper after the filler has stopped. The air bottles are counted on a separate counting display.

Serial fault - monitoring

Output signal when a serial error occurs to switch off the filler. The number of errors in sequence is freely adjustable.

All data is stored in the internal database and is ready for collection and external processing.

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Sarah Füsser
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With more than 25 years of experience, we are your partner for real detection of container features. Get to know us. We will be happy to advise you on your project:

Filling tube detection

Metal detection system for reliable detection of metal bodies (return air tubes) in the bottle after the filler.

Detection takes place laterally by means of special inductive sensors. Deflection of the bottles is not required.

Fracture simulation bottle

For simulating a bottle breakage during the filling process in the filler machine. This tests whether the filler reacts properly in the event of a real bottle breakage. The test bottle is based on the contour and size of the producing bottle type (format according to customer specification).

Basic electronics

We offer different electronic evaluation units depending on the application environment.

  • The "all-rounder" is the System Expert. All systems can be operated with this system and are easily expandable due to a generous amount of space, making it a modern and reliable tool for the future.
  • The smaller brother, the "System Unicept" has been specially designed for smaller non-camera systems, but with the same ease of operation via a high-resolution Full-HD display with multi-touch operation as the Expert.
  • The System Unibasic is designed for very small devices that are only used for a specific purpose. It is characterized by simple operability as well as a space-saving design and of course by a small price.

The Unibasic system is a small device with color Siemens touch display 4"- Siemens PLC control (S7-1200) and fault display in plain text. Nevertheless, it can be used for a variety of tasks.

  • Count
  • Distribution
  • Rough level
  • Metal detection in the bottle
  • etc.

System Unicept is a system for inspection tasks that can be detected exclusively via sensors. In relation to the Expert, a small compact design with a high degree of operating comfort is the perfect alternative for simpler inspection tasks.

Bottle systems

  • Capsonic
  • Fill level control
  • Label control
  • Vacuum control

 Box systems

  • Full box control
  • Empty crate check
  • Residual bottle check

 Pallet systems

  • Pallet control

 

System Expert is the high-end system for comprehensive full inspection with video camera.

Bottle systems

  • Level underfill
  • Level overfill
  • Foam density (residual air detection)
  • Closure crooked seat (sleeping cap)
  • Logo control shutter
  • Shutter presence
  • Label presence
  • Label seat
  • Label logo
  • Plausibility check
  • Date control
  • Safe, standing rejection (link to bottle pusher)

 Box systems

  • Box color, logos, label
  • Unpackability: foreign bottles, horizontal bottles, rotary bottles
  • Handle breakouts, deformations
  • Box dimensions
  • Bottle height and bottle color discrimination
  • Embossings/Brandings
  • Neck labels, UV markings
  • Glass/PET differentiation
  • Hanger bottles
  • On request: determination of deposit value