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Leak test

Capsonic SYSCONA - Tightness control system

An inspection unit for the non-contact, reliable detection of leaks in glass bottles with metal crown caps, especially with a specific target internal pressure after the filling process, by evaluating vibration characteristics with state-of-the-art electronics and software algorithms.

The special thing: 

  • Automatic bottle distance compensation
  • Compensation of variable influences (temperature, shutter properties, etc.) by dynamic parameter tracking ("adaptive" system)
  • Special excitation of the container to increase measurement reliability
  • Direct establishment of a reference to the internal pressure of the container as well as adjustment and control of the system with transponder sensor-equipped test containers of the customer
  • Ultra-compact dimensions of the station
  • Excellent price-performance ratio

This means that sealing, capping or filling faults, including so-called "water pullers", can finally be reliably detected with the lowest possible pseudo-emission. Applications at home and abroad confirm the functionality of the SYSCONA product.

Information about SYSCONA basic electronics

CONTACT

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Sarah Füsser
Sales Assistance

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Mit mehr als 30 Jahren Erfahrung sind wir Ihr Partner für die Real-Erkennung von Gebindemerkmalen. Lernen Sie uns kennen. Wir beraten Sie gern bei Ihrem Projekt:

Container inspection

Pallet inspection

KEG Inspection

Sorting systems

Full load control

Rejection and distribution systems

Basic electronics

We offer different electronic evaluation units depending on the application environment.

  • The "all-rounder" is the System Expert. All systems can be operated with this system and are easily expandable due to a generous amount of space, making it a modern and reliable tool for the future.
  • The smaller brother, the "System Unicept" has been specially designed for smaller non-camera systems, but with the same ease of operation via a high-resolution Full-HD display with multi-touch operation as the Expert.
  • The System Unibasic is designed for very small devices that are only used for a specific purpose. It is characterized by simple operability as well as a space-saving design and of course by a small price.

The Unibasic system is a small device with color Siemens touch display 4"- Siemens PLC control (S7-1200) and fault display in plain text. Nevertheless, it can be used for a variety of tasks.

  • Count
  • Distribution
  • Rough level
  • Metal detection in the bottle
  • etc.

System Unicept is a system for inspection tasks that can be detected exclusively via sensors. In relation to the Expert, a small compact design with a high degree of operating comfort is the perfect alternative for simpler inspection tasks.

Bottle systems

  • Capsonic
  • Fill level control
  • Label control
  • Vacuum control

 Box systems

  • Full box control
  • Empty crate check
  • Residual bottle check

 Pallet systems

  • Pallet control

 

System Expert is the high-end system for comprehensive full inspection with video camera.

Bottle systems

  • Level underfill
  • Level overfill
  • Foam density (residual air detection)
  • Closure crooked seat (sleeping cap)
  • Logo control shutter
  • Shutter presence
  • Label presence
  • Label seat
  • Label logo
  • Plausibility check
  • Date control
  • Safe, standing rejection (link to bottle pusher)

 Box systems

  • Box color, logos, label
  • Unpackability: foreign bottles, horizontal bottles, rotary bottles
  • Handle breakouts, deformations
  • Box dimensions
  • Bottle height and bottle color discrimination
  • Embossings/Brandings
  • Neck labels, UV markings
  • Glass/PET differentiation
  • Hanger bottles
  • On request: determination of deposit value