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Leak test

Profisonic SYSCONA - Tightness control system

ProfiSonic is a system for detecting leaking containers. Bottles, cans and barrels filled with a product containing CO2 lose quality due to the escape of carbon dioxide. Consumer complaints and lost sales are the result. A remedy within your filling line is an ultrasonic bath that causes the product, e.g. in a leaking bottle, to foam up. This is achieved by mechanical vibrations within the water bath. The foaming causes liquid to escape and the filling level to drop. At a suitable installation point, e.g. between the filler and the labeler, the now underfilled bottles can be automatically sorted out at the existing Syscona level control.

Quality assurance through detection of:

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Sarah Füsser
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With more than 25 years of experience, we are your partner for real detection of container features. Get to know us. We will be happy to advise you on your project:

Basic electronics

We offer different electronic evaluation units depending on the application environment.

  • The "all-rounder" is the System Expert. All systems can be operated with this system and are easily expandable due to a generous amount of space, making it a modern and reliable tool for the future.
  • The smaller brother, the "System Unicept" has been specially designed for smaller non-camera systems, but with the same ease of operation via a high-resolution Full-HD display with multi-touch operation as the Expert.
  • The System Unibasic is designed for very small devices that are only used for a specific purpose. It is characterized by simple operability as well as a space-saving design and of course by a small price.

The Unibasic system is a small device with color Siemens touch display 4"- Siemens PLC control (S7-1200) and fault display in plain text. Nevertheless, it can be used for a variety of tasks.

  • Count
  • Distribution
  • Rough level
  • Metal detection in the bottle
  • etc.

System Unicept is a system for inspection tasks that can be detected exclusively via sensors. In relation to the Expert, a small compact design with a high degree of operating comfort is the perfect alternative for simpler inspection tasks.

Bottle systems

  • Capsonic
  • Fill level control
  • Label control
  • Vacuum control

 Box systems

  • Full box control
  • Empty crate check
  • Residual bottle check

 Pallet systems

  • Pallet control

 

System Expert is the high-end system for comprehensive full inspection with video camera.

Bottle systems

  • Level underfill
  • Level overfill
  • Foam density (residual air detection)
  • Closure crooked seat (sleeping cap)
  • Logo control shutter
  • Shutter presence
  • Label presence
  • Label seat
  • Label logo
  • Plausibility check
  • Date control
  • Safe, standing rejection (link to bottle pusher)

 Box systems

  • Box color, logos, label
  • Unpackability: foreign bottles, horizontal bottles, rotary bottles
  • Handle breakouts, deformations
  • Box dimensions
  • Bottle height and bottle color discrimination
  • Embossings/Brandings
  • Neck labels, UV markings
  • Glass/PET differentiation
  • Hanger bottles
  • On request: determination of deposit value